Additive Manufacturing in the Aerospace, Space and Defence Sector
Where Wipro 3D Adds Value
Aerospace
- Empowering OEMs and Tier-1s with high-quality parts like Inner Rings, High Pressure Compressor Stators, Nozzle Guide Vanes, Fuel Nozzles and Flame Tubes.
- Enabling lightweight design through topology optimization for better performance and fuel efficiency.
- Driving part consolidation to improve structural efficiency and reduce assembly complexity.
Space
- Reducing weight and complexity in launch, orbital and payload systems with precision metal AM.
- Enabling complex parts like thrust chambers, injector heads, nozzles, exhaust casings, and RF antennas with quick turnaround.
- Expanding design freedom and promoting sustainable manufacturing with minimal waste.
Defence
- Ensuring mission readiness with certified AM workflows for durable parts.
- Supporting indigenization with reverse-engineered spares to boost supply chain resilience.
- Delivering durable, high-strength components with cost-effective low-volume production.
Case Studies
Antenna Integrated Helix Feed
The ‘Antenna Integrated Helix Feed’ is part of
a transmitter system, which is used to amplify
RF signals. Typically, helical geometries are
used to carry RF waves and an electron beam.
North West Feed Cluster 2x2
The component is an RF Feed Antenna that has been deployed on the GSAT-19, a communications satellite aboard India’s biggest ever launcher, the GSLV (Geosynchronous Satellite Launch Vehicle).
Bracket
Complex Inconel housing optimized for EMI shielding and weight.
High Pressure Compressor Stator
The Stator converts kinetic energy into static pressure through diffusion and redirects the flow direction of the fuel, preparing it for the rotor in the next stage.
LPFT Straightener
The LPFT Straightener is part of a liquid propellant fuel pump system in a semi-cryogenic engine. The semi-cryogenic engine uses a combination of liquid oxygen (LOX) and refined kerosene (Isrosene) as propellants.
Closed Impeller
The component is a closed impeller that is being developed for a semi-cryogenic engine. The semi-cryogenic engine is being developed by a customer for a strategic initiative.
Receiver & Transmitter Antennae
The Receiver & Transmitter Antennae are new products to be deployed on strategic weapons platforms and are used to transmit mission-critical signals for defence directives.
STFE Starting Nozzle
The Starting Nozzle is a critical component of the Turbo Fan Engine. The engine has wide-ranging applications and is one of the initial set of Additively Manufactured components that is being integrated into the overall manufacturing plan of the Turbo Fan engine.
Sensor Housing
The Sensor Housing is a critical component of a fighter jet response system with intricate design features such as a 0.7 mm wall thickness and 1.2 mm inner channel diameter.
Quality Certifications
Quality Certifications
- End-to-end support for product qualification, including in-house testing.
- Nadcap & API 20S: Standards for quality, reliability and precision.
- ISO 9001, ISO 27001, and EN/AS9100 compliance across industries.
- Secure handling of proprietary data with secure digital workflows.
- Traceable production logs for regulatory and engineering confidence.
NADCAP Accredited
ISO 9001 : 2015
EN 9100: 2018
API 20S Compliance
ISO 27001
Why Wipro 3D?
Proven Expertise
Delivered certified components to leading customers
Engineering-Led
Weight Reduction, Part Consolidation, Complex geometry
Certified Production
Precision-engineered quality compliance
Trusted Execution
From design to full-scale delivery and support
Ready to Start Your Aerospace, Space and Defence Additive Manufacturing Journey?
We help organizations streamline aerospace and defence production with lightweight, qualified and secure additive manufacturing solutions.
